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Home >> Suzuki >> 2004 >> Swift + >> Repair and Diagnosis >> External Pages >> Different car >> Section 35 (Hydraulic Brake System) >> Repair Instructions >> Master Cylinder Overhaul >> Disassembly Procedure
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Disassembly Procedure

WARNING: This page is about a different car, the 2005 Suzuki Swift +, 2005 Pontiac Wave, and 2005 Chevrolet Aveo. However, it is still accessible from the selected car via links, so may be relevant.
    Fig 1: View of Master Cylinder, Brake Fluid Reservoir, and Seal Ring From Cylinder Bore
    GM1245639Courtesy of GENERAL MOTORS CORP.
  1. Remove the master cylinder. Refer to Master Cylinder Replacement .
  2. Remove the brake fluid reservoir. Refer to Master Cylinder Reservoir Replacement .
  3. Remove the seal ring from the cylinder bore.
  4. Fig 2: View of Retaining Ring From Non-ABS Cylinder Body
    GM1245644Courtesy of GENERAL MOTORS CORP.
    IMPORTANT:
    • When removing the retaining ring, avoid damaging the piston or the cylinder wall.
    • A welding rod or its equivalent can be used in a compensating port to keep the piston pressed down.
  5. Remove and discard the retaining ring from the cylinder body using a suitable screwdriver. The non-ABS master cylinder body is shown.
  6. Fig 3: View of Primary Piston and ABS Master Cylinder Body
    GM1245646Courtesy of GENERAL MOTORS CORP.
  7. Remove the primary piston. The ABS master cylinder body is shown.
  8. Carefully remove the secondary piston assembly and the spring from the master cylinder bore.