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Home >> Suzuki >> 2004 >> Swift + >> Repair and Diagnosis >> External Pages >> Different car >> Section 121 (Heating, Ventilation, And Air Conditioning) >> Repair Instructions >> HVAC Module Assembly Replacement >> Removal Procedure
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Removal Procedure

WARNING: This page is about a different car, the 2008 Suzuki Swift +, 2008 Pontiac Wave, and 2008 Chevrolet Aveo. However, it is still accessible from the selected car via links, so may be relevant.
    Fig 1: Heater Hoses At Heater Core
    GM1251914Courtesy of GENERAL MOTORS CORP.
    CAUTION: Refer to Battery Disconnect Caution .
  1. Disconnect the negative battery cable.
  2. Remove the instrument panel assembly. Refer to Instrument Panel Assembly Replacement (Notchback) or Instrument Panel Assembly Replacement (Hatchback) .
  3. Drain the cooling system. Refer to Cooling System Draining and Filling .
  4. Recover the refrigerant. Refer to Refrigerant Recovery and Recharging .
  5. Compress the heater hose clamps at the cowl and slide the clamps toward the engine.
  6. Remove the 2 heater hoses from the core lines at the cowl.
  7. Turn the condensation drain hose and pull the hose off.
  8. Fig 2: Liquid Evaporator Pipe Connector Block & Retaining Nut
    GM1251935Courtesy of GENERAL MOTORS CORP.
  9. Remove the nuts that secure the A/C suction hose and liquid evaporator pipe connector block at the cowl.
  10. Fig 3: Heater/Air Distribution Case Assembly & Screws
    GM1251940Courtesy of GENERAL MOTORS CORP.
  11. From the engine side of the cowl, remove the screws that secure the heater/air distribution case assembly to the cowl.
  12. Remove the heater/air distribution case assembly from the vehicle.