LEMON Manuals: Even more car manuals for everyone: 1960-2025
Home >> Suzuki >> 2004 >> Swift + >> Repair and Diagnosis >> Engine Performance >> System >> Engine Controls - 1.6L (L91) (Introduction) >> Repair Instructions >> Exhaust Gas Recirculation (EGR) Valve Pipe Replacement >> Installation Procedure
April 5, 2026: LEMON Manuals is launched! Read the announcement.

Installation Procedure

    Fig 1: Identifying EGR Pipe to Intake Manifold Lower Mounting Bolt
    GM1528364Courtesy of GENERAL MOTORS CORP.
    NOTE: Refer to Fastener Notice in Cautions and Notices.
  1. Install the EGR pipe and the lower bolt attaching the EGR pipe to the intake manifold.

    Tighten:  Tighten the EGR pipe mounting bolt to 12 N.m (106 lb in).

  2. Fig 2: View of EGR Pipe to EGR Valve Mounting Bolts
    GM1528365Courtesy of GENERAL MOTORS CORP.
  3. Install the EGR pipe mounting bolts to the EGR valve.

    Tighten:  Tighten the EGR pipe to EGR valve mounting bolts to 10 N.m (89 lb in).

  4. Lower the vehicle.
  5. Fig 3: View of EGR Pipe to Intake Manifold Bolts
    GM1528366Courtesy of GENERAL MOTORS CORP.
  6. Install the EGR pipe mounting bolts to the intake manifold.

    Tighten:  Tighten the EGR pipe to intake manifold mounting bolts to 12 N.m (106 lb in).