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Assembly Procedure

    Fig 1: View Of Pinion Stop, Drive, And Driveshaft
    GM1241893Courtesy of GENERAL MOTORS CORP.
    CAUTION: Refer to Safety Glasses Caution in Cautions and Notices.
  1. Install the drive and the pinion stop on the driveshaft.
    2. Fig 2: View Of Locking Ring And Drive Shaft
    GM1241886Courtesy of GENERAL MOTORS CORP.
  2. Install the lock ring to the groove on the driveshaft and insert the collar.
    3. Fig 3: View Of Shift Lever, Washer And Cushion
    GM1241894Courtesy of GENERAL MOTORS CORP.
  3. Install the shift lever, washer and the cushion.
    4. Fig 4: View Of Armature
    GM1241885Courtesy of GENERAL MOTORS CORP.
  4. Lubricate the drive end of the armature shaft with lubricant.
    5. Fig 5: View Of Solenoid Assembly
    GM1241872Courtesy of GENERAL MOTORS CORP.
  5. Position the solenoid assembly.
    6. Fig 6: View Of Solenoid Assembly And Screws
    GM1241870Courtesy of GENERAL MOTORS CORP.
    NOTE: Refer to Fastener Notice in Cautions and Notices.
  6. Fasten the solenoid assembly with the screws.

    Tighten:  Tighten the starter solenoid assembly screws to 8 N.m (71 lb in).

  7. Install the field coil connection to the starter terminal. Install the nut.

    Tighten:  Tighten the starter field coil connector nut to 8 N.m (71 lb in).

    8. Fig 7: View Of Shield, Armature And Field Frame Assembly
    GM1241875Courtesy of GENERAL MOTORS CORP.
  8. Position the armature assembly into the field frame.
  9. Place the shield on the armature and field frame assembly.
  10. Install the armature and field frame assembly with the shield into the starter housing.
    11. Fig 8: View Of Shift Lever, Washer And Cushion
    GM1241894Courtesy of GENERAL MOTORS CORP.
  11. Position the commutator end frame/brush holder assembly, lining up the end frame holes with the through-bolt holes in the housing.
    12. Fig 9: Removing Starter And Through-Bolts
    GM1241867Courtesy of GENERAL MOTORS CORP.
  12. Install the starter through-bolts.
  13. Install the starter. Refer to Starter Motor Replacement (1.4L/1.5L SOHC and 1.4L/1.6L DOHC) .

    Tighten:  Tighten the starter through-bolts to 6 N.m (53 lb in).

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