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Home >> Suzuki >> 2004 >> Swift + >> Repair and Diagnosis >> Engine Mechanical >> Engine Mechanical - 1.6L (L91) >> Repair Instructions >> Timing Belt Replacement >> Removal Procedure
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Removal Procedure

    Fig 1: View Of Throttle Cable
    GM1371852Courtesy of GENERAL MOTORS CORP.
    CAUTION: Refer to Battery Disconnect Caution in Cautions and Notices.
  1. Disconnect the negative battery cable.
  2. Disconnect the intake air temperature (IAT) sensor connector.
  3. Disconnect the air intake tube from the throttle body.
  4. Disconnect the breather tube from the valve cover.
    5. Fig 2: Location Of Air Cleaner
    GM1371859Courtesy of GENERAL MOTORS CORP.
  5. Remove the air filter housing bolts.
  6. Remove the air filter housing.
  7. Remove the right front wheel. Refer to Tire and Wheel Removal and Installation in Tires and Wheels.
  8. Remove the right front splash shield.
    9. Fig 3: View Of Balancer
    GM1371872Courtesy of GENERAL MOTORS CORP.
  9. Remove the accessory drive belt.
  10. Remove the crankshaft pulley bolt.
  11. Remove the crankshaft pulley.
    12. Fig 4: View Of Upper Front Timing Belt Cover
    GM1371903Courtesy of GENERAL MOTORS CORP.
  12. Remove the upper front timing belt cover bolts.
  13. Remove the upper front timing belt cover.
  14. Remove the lower front timing belt cover bolts.
  15. Remove the lower front timing belt cover.
  16. Remove the power steering pump mounting bolts, if equipped.
  17. Install the crankshaft pulley bolt.
    18. Fig 5: Aligning Crankshaft Gear Mark To Bottom Rear Timing Belt Cover Notch
    GM1371900Courtesy of GENERAL MOTORS CORP.
  18. Using the crankshaft pulley bolt, rotate the crankshaft clockwise until the timing mark on the crankshaft gear is aligned with the notch at the bottom of the rear timing belt cover.
    19. Fig 6: Rotating Coolant Pump Using J42492-A
    GM1371883Courtesy of GENERAL MOTORS CORP.
  19. Slightly loosen the coolant pump retaining bolts.
  20. Using the J 42492-A  (1), rotate the coolant pump counterclockwise to release the tension on the timing belt.
    21. Fig 7: View Timing Belt
    GM1371907Courtesy of GENERAL MOTORS CORP.
    IMPORTANT: Remove the timing belt behind the power steering pump.
  21. Remove the timing belt.
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