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Home >> Suzuki >> 2004 >> Swift + >> Repair and Diagnosis >> Engine Mechanical >> Engine Mechanical - 1.6L (L91) >> Repair Instructions >> Oil Pan Replacement >> Installation Procedure
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Installation Procedure

    Fig 1: View Of Oil Pan And Gasket
    GM1371914Courtesy of GENERAL MOTORS CORP.
  1. Install the gasket to the oil pan.
  2. IMPORTANT: Install the oil pan within 5 minutes after applying the liquid gasket to the oil pan.
  3. Install the oil pan to the engine block.
  4. NOTE: Refer to Fastener Notice in Cautions and Notices.
  5. Install the oil pan retaining bolts.

    Tighten:  Tighten the bolts to 10 N.m (89 lb in).

  6. Install the grommet.
  7. Fig 2: View Of Transaxle Housing
    GM1371913Courtesy of GENERAL MOTORS CORP.
  8. Install the bolt that secures the transaxle housing to the oil pan.

    Tighten:  Tighten the bolt to 25 N.m (18 lb ft).

  9. Fig 3: View Of Oil Pan And Transaxle Housing
    GM1371912Courtesy of GENERAL MOTORS CORP.
  10. Install the bolts that secure the oil pan to the transaxle housing.

    Tighten:  Tighten the bolts to 25 N.m (18 lb ft).

  11. Fig 4: View Of Catalytic Flange Nuts
    GM1371910Courtesy of GENERAL MOTORS CORP.
  12. Install the catalytic converters and the exhaust pipe as a unit.

    Tighten: 

    • Tighten the nuts that secure the catalytic converter to the exhaust manifold to 50 N.m (37 lb ft).
    • Tighten the exhaust pipe bracket bolts to 50 N.m (37 lb ft).
    • Tighten the front muffler nuts to 30 N.m (22 lb ft).

  13. Fig 5: View Of Front Exhaust Pipe
    GM1371911Courtesy of GENERAL MOTORS CORP.
  14. Connect the HO2S.
  15. Install the right front splash shield.
  16. Install the right front wheel. Refer to Tire and Wheel Removal and Installation in Tires and Wheels.
  17. Connect the negative battery cable.
  18. Refill the engine crankcase with engine oil.