Lower Valve Body Components: Assembly

Assemble each component by reversing disassembly procedure and noting the following points.

• Coil outer diameter and free length of each valve spring should be as listed below. Be sure to use each one of correct size.
  Fig 1: Coil Outer Diameter & Free Length Of Each Valve Spring Chart (1 Of 2)

  Courtesy of SUZUKI OF AMERICA CORP.
  Fig 2: Coil Outer Diameter & Free Length Of Each Valve Spring Chart (2 Of 2)

  Courtesy of SUZUKI OF AMERICA CORP.
• Install primary regulator valve sleeve so that its tip is positioned as it was before disassembly.
• Use new TCC (lock-up) control valve gasket, solenoid gasket and lower valve body plate gasket.
• Tighten shift solenoid valve bolt to specified torque.

  Tightening torque 

  1. Shift solenoid valve bolt: 10 N.m (1.0 kg-m, 7.5 lb-ft)
  Fig 3: Tightening Shift Solenoid Valve Bolt

  Courtesy of SUZUKI OF AMERICA CORP.
• Tighten TCC (lock-up) solenoid valve bolt to specified torque.

  Tightening torque 

  1. TCC solenoid valve bolt: 5.5 N.m (0.55 kg-m, 4.0 lb-ft)
  Fig 4: Tightening TCC (Lock-Up) Solenoid Valve Bolt

  Courtesy of SUZUKI OF AMERICA CORP.
• Tighten pressure relief valve bolt to specified torque.

  Tightening torque 

  1. Pressure relief valve bolt: 5.5 N.m (0.55 kg-m, 4.0 lb-ft)
• Tighten lower valve body plate (1), TCC (lock-up) control valve plate (2) flange bolt to specified torque.

  Tightening torque 

  1. Lower valve body and TCC control valve Plate bolts: 5.5 N.m (0.55 kg-m, 4.0 lb-ft)

Fig 5: Tightening Lower Valve Body Plate

Courtesy of SUZUKI OF AMERICA CORP.