Front Upper Valve Body Components: Assembly

Assemble each component by reversing disassembly procedure and noting the following points.

• Coil outer diameter and free length of each valve spring should be as listed below. Be sure to use each one of correct size.
  Fig 1: Coil Outer Diameter & Free Length Of Each Valve Spring Chart

  Courtesy of SUZUKI OF AMERICA CORP.
• Install as many throttle valve compensating rings as written down when disassembled.
• Tighten throttle cam bolt (1) to specified torque.

  Tightening torque 

  1. (a): 7.5 N.m (0.75 kg-m, 5.5 lb-ft)
  Fig 2: Tightening Throttle Cam Bolt

  Courtesy of SUZUKI OF AMERICA CORP.
• Tighten pressure relief valve bolts (1) to specified torque.

  Tightening torque 

  1. (b): 5.5 N.m (0.55 kg-m, 4.0 lb-ft)

Fig 3: Tightening Pressure Relief Valve Bolts

Courtesy of SUZUKI OF AMERICA CORP.