Forward Clutch Components: Assembly

Apply A/T fluid to forward input shaft O-rings, install forward clutch piston and piston return spring (2) to forward input shaft and then install return spring ring with special tool and hydraulic press.
Special tool
1. (A): 09926-98310
NOTE:
- When installing return spring (2), be careful so that return spring will not fall or tilt.
- Do not align opening in retaining ring (1) with lug of forward clutch piston return spring at its retainer section.
CAUTION: Be careful when applying pressure, for overpressure will cause plate section of piston return spring to deform.

Fig 1: Installing Return Spring
Courtesy of SUZUKI OF AMERICA CORP.
Install clutch discs from the thinnest one to thicker ones to piston side and then install retaining clutch ring.
NOTE:
- Refer to Forward Clutch Components when installing each component.
- Do not match opening in retaining clutch ring and dent in forward clutch input shaft.
Install bearing races and thrust bearing.

Fig 2: Installing Bearing Races & Thrust Bearing
Courtesy of SUZUKI OF AMERICA CORP.
Install forward clutch hub (3), direct clutch input hub (2) and retaining back plate ring (1) in that order.

Fig 3: Installing Forward Clutch Hub

Courtesy of SUZUKI OF AMERICA CORP.