Mainshaft Disassembly and Assembly: Assembly

Install the mainshaft bearing.

Fig 1: Installing The Mainshaft Bearing
Courtesy of SUZUKI OF AMERICA CORP.
Install the ring, the thrust washer, and the fourth-gear needle bearing.

Fig 2: Installing The Fourth-Gear Needle Bearing
Courtesy of SUZUKI OF AMERICA CORP.
Attach the synchronizer blocking ring to the fourth gear.

Fig 3: Attaching The Synchronizer Blocking Ring
Courtesy of SUZUKI OF AMERICA CORP.
Install the fourth-gear assembly.

Fig 4: Installing The Fourth-Gear Assembly
Courtesy of SUZUKI OF AMERICA CORP.
Install the third-fourth gear synchronizer containing the synchronizer spring.

Fig 5: Install The Third-Fourth Gear Synchronizer
Courtesy of SUZUKI OF AMERICA CORP.
Install the snap ring and the washer around the mainshaft.

Fig 6: Installing The Snap Ring & Washer
Courtesy of SUZUKI OF AMERICA CORP.
Install the synchronizer sleeve containing the keys and the spring.

Fig 7: Install The Synchronizer Sleeve
Courtesy of SUZUKI OF AMERICA CORP.
Install the third-gear needle bearing.

Fig 8: Installing The Third-Gear Needle Bearing
Courtesy of SUZUKI OF AMERICA CORP.
Attach the synchronizer blocking ring to the third gear.

Fig 9: Attaching The Synchronizer Blocking Ring
Courtesy of SUZUKI OF AMERICA CORP.
Install the third-gear assembly.

Fig 10: Installing The Third-Gear Assembly
Courtesy of SUZUKI OF AMERICA CORP.
Install the thrust washer and the ring.

Fig 11: Installing The Thrust Washer & Ring
Courtesy of SUZUKI OF AMERICA CORP.
Install the second-gear needle bearing.

Fig 12: Installing The Second-Gear Needle Bearing
Courtesy of SUZUKI OF AMERICA CORP.
Install the second gear.

Fig 13: Installing The Second Gear
Courtesy of SUZUKI OF AMERICA CORP.
Install the first-second gear blocking ring.

Fig 14: Installing The First-Second Gear Blocking Ring
Courtesy of SUZUKI OF AMERICA CORP.
Install the first-second synchronizer gear.

Fig 15: Installing The First-Second Synchronizer Gear
Courtesy of SUZUKI OF AMERICA CORP.
Install the washer and the snap ring.

Fig 16: Installing The Washer & Snap Ring
Courtesy of SUZUKI OF AMERICA CORP.
Install the first-gear needle bearing.

Fig 17: Installing The First-Gear Needle Bearing
Courtesy of SUZUKI OF AMERICA CORP.
Install the keys onto the first-second synchronizer gear.

Fig 18: Installing The Keys Onto Synchronizer Gear
Courtesy of SUZUKI OF AMERICA CORP.
Install the synchronizer hub sleeve containing the synchronizer spring.

Fig 19: Installing The Synchronizer Hub Sleeve
Courtesy of SUZUKI OF AMERICA CORP.
Install the outer blocking ring.
Install the mainshaft wear plate, the flat-type first gear needle bearing, and the first gear.

Fig 20: Installing The Mainshaft Wear Plate
Courtesy of SUZUKI OF AMERICA CORP.
Install the snap ring.

Fig 21: Installing The Snap Ring
Courtesy of SUZUKI OF AMERICA CORP.
Press on the mainshaft bearing.

Fig 22: Pressing On The Mainshaft Bearing
Courtesy of SUZUKI OF AMERICA CORP.