LEMON Manuals: Even more car manuals for everyone: 1960-2025
Home >> Suzuki >> 2004 >> Forenza S, Standard >> Repair and Diagnosis >> Transmission >> Manual Trans >> Overhaul - M/T >> Repair Instructions >> Differential Disassembly and Assembly >> Disassembly
April 5, 2026: LEMON Manuals is launched! Read the announcement.

Differential Disassembly and Assembly: Disassembly

  1. Remove the differential cover bolts, the differential cover, and the differential cover gasket.
    Fig 1: Removing The Differential Cover
    G00785637Courtesy of SUZUKI OF AMERICA CORP.
  2. Remove the bearing-adjusting ring retainer plate bolt and the bearing-adjusting ring retainer plate.
    Fig 2: Removing The Bearing-Adjusting Ring Retainer Plate
    G00785638Courtesy of SUZUKI OF AMERICA CORP.
  3. Remove the bearing-adjusting ring using the remover/installer KM-520.
    Fig 3: Removing The Bearing-Adjusting Ring
    G00785639Courtesy of SUZUKI OF AMERICA CORP.
  4. Remove the right-side bearing-retainer bolts and the right-side bearing retainer.
    Fig 4: Removing The Right-Side Bearing-Retainer
    G00785640Courtesy of SUZUKI OF AMERICA CORP.
  5. Remove the differential assembly from the transaxle case.
    Fig 5: Removing The Differential Assembly
    G00785641Courtesy of SUZUKI OF AMERICA CORP.
  6. Remove the ring gear bolts.
    Fig 6: Removing The Ring Gear
    G00785642Courtesy of SUZUKI OF AMERICA CORP.
  7. Separate the ring gear from the differential housing.
    Fig 7: Separating The Ring Gear
    G00785643Courtesy of SUZUKI OF AMERICA CORP.
  8. Drive the pinion gear shaft lock pin from the differential housing and the pinion gear shaft.
    Fig 8: Driving Out The Pinion Gear Shaft Lock Pin
    G00785644Courtesy of SUZUKI OF AMERICA CORP.
  9. Remove the pinion gear shaft.
    Fig 9: Removing The Pinion Gear Shaft
    G00785645Courtesy of SUZUKI OF AMERICA CORP.
  10. Remove the pinion gears and the washers.
  11. Remove the side gears and the side thrust washers.
    Fig 10: Removing The Side Gears & Side Thrust Washers
    G00785646Courtesy of SUZUKI OF AMERICA CORP.
  12. Remove both of the differential bearings using the bearing puller J-22888-20-A with the puller legs J-22888-35.
    Fig 11: Removing Both Of The Differential Bearings
    G00785647Courtesy of SUZUKI OF AMERICA CORP.
  13. Remove the speedometer drive gear from the differential gear housing.
    Fig 12: Removing The Speedometer Drive Gear
    G00785648Courtesy of SUZUKI OF AMERICA CORP.