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Home >> Suzuki >> 2004 >> Forenza S, Standard >> Repair and Diagnosis >> Heating, Ventilation & A/C (HVAC) >> HVAC Control Systems >> Air Conditioning System >> Repair Instructions >> A/C Expansion Valve Removal and Installation >> Installation
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A/C Expansion Valve Removal and Installation: Installation

  1. Clean the grooves that fit the O-rings of any dirt or contamination.
  2. Install new O-rings on the evaporator tubes.
  3. Install a expansion valve onto the evaporator tubes.
  4. Insert the expansion valve connector block retaining stud bolts.
    Fig 1: Installing The Expansion Valve Connector Block Retaining Stud Bolts
    G00786149Courtesy of SUZUKI OF AMERICA CORP.

    Tighten 

    Tighten the expansion valve retaining stud bolts to 8 N.m (71 lb-in).

  5. Install the suction hose/liquid pipe block retaining nuts.
    Fig 2: Installing The Suction Hose/Liquid Pipe Block Retaining Nuts
    G00786150Courtesy of SUZUKI OF AMERICA CORP.

    Tighten 

    Tighten the suction hose/liquid pipe block-to-expansion valve retaining nuts to 14 N.m (10 lb-ft).

  6. Connect the negative battery cable.
  7. Evacuate and recharge the A/C system. Refer to Discharging, Adding Oil, Evacuating, and Charging Procedures for A/C System .