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A/C Suction Hose Assembly Installation

WARNING: This page is about a different car, the 2004 Suzuki Verona. However, it is still accessible from the selected car via links, so may be relevant.
  1. Install a new O-ring seal onto the suction hose end at the evaporator flange.
  2. Position the hose assembly and the support clamp in place in the vehicle.
  3. Insert the suction hose end into the evaporator flange.
  4. Install the evaporator flange connecting block retaining nuts.
    1. Tighten the suction hose connecting block retaining nuts to 15 N.m (11 lb-ft).
    5. Fig 1: Installing Evaporator Flange Connecting Block Retaining Nuts
    G01987442Courtesy of SUZUKI OF AMERICA CORP.
  5. Install new sealing washers onto the pilots of the suction/discharge block fitting. The washers must be seated against the surface of the block fitting.
  6. Mate the discharge hose connecting block to the compressor. Hold it in place while tightening the retaining nut.
    1. Tighten the discharge hose connecting block-to-compressor retaining nut to 38 N.m (28 lb-ft).
  7. Install the suction hose support clamp on the left-side strut tower and tighten the support clamp retaining nut.
    1. Tighten the suction hose support clamp retaining nut to 5 N.m (44 lb-in).
  8. Install the surge tank. Refer to SURGE TANK INSTALLATION .
  9. Connect the negative battery cable.
  10. Evacuate and recharge the A/C system. Refer to Discharging, Adding Oil, Evacuating, and Charging Procedures for A/C System  .
Fig 2: Evacuating & Recharging A/C System
G01987443Courtesy of SUZUKI OF AMERICA CORP.
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