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Removal & Installation: Installation

  1. Install the transaxle into the vehicle.
  2. Support the transaxle assembly using the transaxle support fixture DW260-010.
    Fig 1: Supporting Transaxle Fixture
    G00785398Courtesy of SUZUKI OF AMERICA CORP.
  3. Install the lower engine-to-transaxle bolts.

    Tighten 

    Tighten the lower engine-to-transaxle bolts (a) to 75 N.m (55 Ft. Lbs.).

    Tighten the lower engine-to-transaxle bolt (b) to 21 N.m (15 Ft. Lbs.).

    Tighten the lower engine-to-transaxle bolt (c) to 31 N.m (23 Ft. Lbs.).

    Fig 2: Installing Lower Engine Transaxle Bolts
    G00785399Courtesy of SUZUKI OF AMERICA CORP.
  4. Install the rear transaxle mounting bracket bolts (a).

    Tighten 

    Tighten the rear transaxle mounting bracket bolts (a) to 62 N.m (45 Ft. Lbs.).

  5. Install the damping block connection bolt and nut (b).

    Tighten 

    Tighten the damping block connection bolt and nut (b) to 68 N.m (50 Ft. Lbs.).

    Fig 3: Installing Damping Block Connection Bolt & Nut
    G00785400Courtesy of SUZUKI OF AMERICA CORP.
  6. Install the torque converter bolts.
  7. Install the starter motor. Refer to STARTER .
  8. Install the drive axle. Refer to AXLE SHAFTS .
    Fig 4: Installing Drive Axle
    G00785401Courtesy of SUZUKI OF AMERICA CORP.
  9. Install the oil cooler pipes from the transaxle. Refer to OIL COOLER PIPES/HOSES .
    Fig 5: Installing Oil Cooler Pipes
    G00785402Courtesy of SUZUKI OF AMERICA CORP.
  10. Lower the vehicle.
  11. Install the left transaxle mounting bracket. Refer to LEFT TRANSAXLE MOUNTING BRACKET REMOVAL & INSTALLATION  .
    Fig 6: Installing Left Transaxle Mounting Bracket
    G00785403Courtesy of SUZUKI OF AMERICA CORP.
  12. Install the upper transaxle-to-engine bolts.

    Tighten 

    Tighten the upper transaxle-to-engine bolts to 75 N.m (55 Ft. Lbs.).

    Fig 7: Installing Upper Transaxle Engine Bolts
    G00785404Courtesy of SUZUKI OF AMERICA CORP.
  13. Install the clips to the shift control cable and connect the shift cable.
    Fig 8: Connecting Shift Cable
    G00785405Courtesy of SUZUKI OF AMERICA CORP.
  14. Install the park/neutral position switch electrical connector.
  15. Connect the transaxle wiring harness to the transaxle.
    Fig 9: Connecting Transaxle Wiring Harness To The Transaxle
    G00785406Courtesy of SUZUKI OF AMERICA CORP.
  16. Remove the engine support fixture DW110-060.
    Fig 10: Removing Engine Support Fixture
    G00785407Courtesy of SUZUKI OF AMERICA CORP.
  17. Install the battery.
  18. Add the transaxle fluid. Refer to CHECKING FLUID LEVEL .
  19. Connect the negative battery cable.