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Transaxle Assembly Removal and Installation: Installation

  1. Support the transaxle with a transaxle support jack.
  2. Install the transaxle by inserting the transaxle input shaft into the clutch disc and sliding the transaxle sideways into the engine block.
    Fig 1: Installing The Transaxle
    G00785531Courtesy of SUZUKI OF AMERICA CORP.
  3. Install the seven transaxle lower retaining bolts.

    Tighten 

    Tighten the transaxle lower retaining bolts (a) to 73 N.m (54 lb-ft).

    Tighten the transaxle lower retaining bolt (b) to 31 N.m (23 lb-ft).

    Tighten the transaxle lower retaining bolts (c) to 21 N.m (15 lb-ft).

    Fig 2: Installing The Transaxle Lower Retaining Bolts
    G00785532Courtesy of SUZUKI OF AMERICA CORP.
  4. Install the three transaxle upper retaining bolts

    Tighten 

    Tighten the transaxle upper retaining bolts to 73 N.m (54 lb-ft).

    Fig 3: Installing The Transaxle Upper Retaining Bolts
    G00785533Courtesy of SUZUKI OF AMERICA CORP.
  5. Install the cage retaining bolt and cage.
  6. Install the three transaxle upper mounting bracket bolts and bracket.

    Tighten 

    Tighten the transaxle upper mounting bracket bolts to 48 N.m (35 lb-ft).

    Fig 4: Installing The Transaxle Upper Mounting Bracket
    G00785534Courtesy of SUZUKI OF AMERICA CORP.
  7. Install the two rear damping block retaining bolts.

    Tighten 

    Tighten the rear damping block retaining bolts to 68 N.m (50 lb-ft).

  8. Install the rear damping block from the front cross member.
    Fig 5: Installing The Rear Damping Block
    G00785535Courtesy of SUZUKI OF AMERICA CORP.
  9. Install the three rear mounting bracket bolts and the bracket.

    Tighten 

    Tighten the rear mounting bracket bolts to 90 N.m (66 lb-ft).

  10. Install the damping block connection nut and bolt.

    Tighten 

    Tighten the damping block connection nut and bolt to 68 N.m (50 lb-ft).

    Fig 6: Installing The Damping Block
    G00785536Courtesy of SUZUKI OF AMERICA CORP.
  11. Connect the clutch release cylinder pipe.
    Fig 7: Connecting The Clutch Release Cylinder Pipe
    G00785537Courtesy of SUZUKI OF AMERICA CORP.
  12. Connect the speedometer speed sensor electrical connector.
  13. Connect the backup lamp switch electrical connector.
    Fig 8: Connecting The Backup Lamp Switch
    G00785538Courtesy of SUZUKI OF AMERICA CORP.
  14. Remove the engine support fixture J-28467-B.
  15. Install the drive axle shaft. Refer to AXLE SHAFTS
  16. Install the shift linkage assembly. Refer to SHIFT LINKAGE ASSEMBLY .
    Fig 9: Installing The Shift Linkage Assembly
    G00785539Courtesy of SUZUKI OF AMERICA CORP.
  17. Install the battery and battery tray.
  18. Inspect the fluid level. Refer to SERVICING-M/T .