P/S Gear Box Removal and Installation: Installation

WARNING: This page is about a different car, the 2004 Suzuki Aerio, 2003 Suzuki Aerio, and 2002 Suzuki Aerio. However, it is still accessible from the selected car via links, so may be relevant.

Reverse removal procedure for installation of steering gear box noting the following points.

CAUTION: Be sure to confirm that steering wheel and front tires (wheels) are in straight position when inserting steering lower joint into steering pinion shaft.

If a plug was put to disconnected pipe when removing steering gear box, remove that plug before reconnecting pipe.
Use specified torque as follows.
Tightening torque

Gear box mounting bolt (a): 55 N.m (5.5 kg.m, 40.0 lb-ft)

Gear box cylinder pipe flare nut (b): 25 N.m (2.5 kg.m, 18.0 lb-ft)

Gear box high and low pressure pipe flare nut (c): 35 N.m (3.5 kg.m, 25.0 lb-ft)

Tie-rod end castle nut (d): 35-55 N.m (3.5-5.5 kg.m, 25.5-39.5 lb-ft)

Steering shaft upper and lower joint bolt (e): 25 N.m (2.5 kg.m, 18.0 lb-ft)

Fig 1: Installing P/S Gearbox

Courtesy of SUZUKI OF AMERICA CORP.

For installing each part, refer to respective procedures as indicated in the following.
Exhaust pipe No. 2.
Mounting member. Refer to FRONT SUSPENSION FRAME REMOVAL AND INSTALLATION .
Engine rear mounting bracket. Refer to FRONT SUSPENSION FRAME REMOVAL AND INSTALLATION .
For vehicle equipped with 4WD, install transfer referring to Transfer Dismounting and Remounting .
After installation, be sure to fill specified power steering fluid and bleed air.
Check toe setting. Adjust as required. Refer to ADJUSTMENTS .