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Home >> Suzuki >> 2004 >> Forenza EX >> Repair and Diagnosis >> Transmission >> Automatic Trans >> Overhaul - A/T >> Removal and Installation >> Torque Converter Housing Disassembly and Assembly
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Torque Converter Housing Disassembly and Assembly

  1. Remove the torque converter bolts.
    Fig 1: Removing Torque Converter Housing Bolts
    G00785462Courtesy of SUZUKI OF AMERICA CORP.
  2. Hit the torque converter housing lightly.
  3. Remove the torque converter housing.

    Installation Notice 

    • First pre-tighten the bolts in the following order. (7,20)-(12,23)-(16,4)

      Tighten 

      Tighten the bolts to 11 Ft. Lbs. (15 N.m)

    • Then, tighten the bolts in the following order. (15,3)-(16,4)-(14,5)-(13,23)-(12,22)-(11,21)-(10,20)-(9,19)-(8,18)-(7,17)-(6)-(1,2)
    • Last, in numerical order, tighten the bolts all the way. (1-23)

      Tighten 

      Tighten the bolts to 17 Ft. Lbs. (23 N.m).

    Fig 2: Identifying Torque Converter Housing Bolt Tightening Sequence
    G00785463Courtesy of SUZUKI OF AMERICA CORP.
  4. Take out the metal gasket.
  5. Take out the paper gasket.
  6. Remove the oil filter bolt and oil filter.

    Installation Notice 

    Tighten 

    Tighten the oil filter bolt to 89 INCH Lbs. (10 N.m).

    Fig 3: Removing Oil Filter Bolt & Oil Filter
    G00785464Courtesy of SUZUKI OF AMERICA CORP.
  7. Remove the baffle plate bolts and baffle plate.

    Installation Notice 

    Tighten 

    Tighten the baffle plate bolts to 89 INCH Lbs. (10 N.m).

    Fig 4: Removing Baffle Plate Bolts & Baffle Plate
    G00785465Courtesy of SUZUKI OF AMERICA CORP.
  8. Remove the line pressure measurement plug.
  9. Installation should follow the removal procedure in the reverse order.

    Installation Notice 

    Tighten 

    Tighten the line pressure measurement plug to 15 Ft. Lbs. (20 N.m).

Fig 5: Installing Line Pressure Measurement Plug
G00785466Courtesy of SUZUKI OF AMERICA CORP.