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Home >> Suzuki >> 2004 >> Forenza EX >> Repair and Diagnosis >> Transmission >> Automatic Trans >> Overhaul - A/T >> Removal and Installation >> Brake C/D Disassembly and Assembly >> Tools Required
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Tools Required

DW260-160 Brake C/D Snap Ring Remover/Installer

  1. Take snap ring out of transaxle housing.
    Fig 1: Taking Snap Ring Out Of Transaxle Housing
    G00785442Courtesy of SUZUKI OF AMERICA CORP.
  2. Release cylinder with piston C by applying compressed air to the feed bore.
    Fig 2: Releasing Cylinder With Piston C
    G00785443Courtesy of SUZUKI OF AMERICA CORP.
  3. Remove cylinder with piston C.
    Fig 3: Removing Cylinder With Piston C
    G00785444Courtesy of SUZUKI OF AMERICA CORP.
  4. Take disc carrier C/D and spring disc out of transaxle housing.
    Fig 4: Taking Disc Carrier C/D & Spring Disc Out Of Transaxle Housing
    G00785445Courtesy of SUZUKI OF AMERICA CORP.
  5. Release cylinder with piston D by applying compressed air to the feed bore.
    Fig 5: Applying Compressed Air To The Piston D Feed Bore
    G00785446Courtesy of SUZUKI OF AMERICA CORP.
  6. Remove cylinder with piston D.
    Fig 6: Removing Cylinder With Piston D
    G00785447Courtesy of SUZUKI OF AMERICA CORP.
  7. Separate between piston C and cylinder C.
    Fig 7: Separating Piston C & Cylinder C
    G00785448Courtesy of SUZUKI OF AMERICA CORP.
  8. Take snap ring out of brake C.
    Fig 8: Taking Snap Ring Out Of Brake C
    G00785449Courtesy of SUZUKI OF AMERICA CORP.
  9. Remove the disc set C.

    Installation Notice 

    • Transaxle has two lined clutch discs and one steel clutch disc. The lined discs must be installed in such a way that the lining faces the steel disc.
    • Insert the fitting keys into the appropriate grooves.
      Fig 9: Removing Disc Set C
      G00785450Courtesy of SUZUKI OF AMERICA CORP.
  10. Turn the disc carrier C/D by 180°.
  11. Using assembly bracket Press down cup spring and take out the snap ring.
    Fig 10: Taking Out Snap Ring
    G00785451Courtesy of SUZUKI OF AMERICA CORP.
  12. Remove the disc set D.
    Fig 11: Removing Disc Set D
    G00785452Courtesy of SUZUKI OF AMERICA CORP.
  13. Installation should follow the removal procedure in the reverse order.