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Home >> Suzuki >> 2004 >> Forenza EX >> Repair and Diagnosis >> Suspension >> Front Suspension >> Removal & Installation >> Knuckle Assembly >> Installation
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Knuckle Assembly: Installation

  1. Install the knuckle assembly onto the vehicle. See Figure .
  2. Install the steering knuckle-to-strut assembly nuts. See Figure . Tighten the steering knuckle-to-strut assembly nuts to 120 N.m (89 Ft. Lbs.).
  3. Connect the drive axle to the front wheel hub.
  4. Connect the ball joint to the knuckle assembly.
  5. Install the ball joint pinch bolt and the nut. See Figure . Tighten the ball joint pinch bolt nut to 60 N.m (44 Ft. Lbs.).
  6. Connect the ABS speed sensor electrical connection. See Figure .
  7. Connect the outer tie rod to the knuckle assembly.
  8. Install the brake caliper onto the rotor.
  9. Install the caulking nut onto the axle shaft. See Figure . Tighten the drive axle-to-hub caulking nut to 150 N.m (111 Ft. Lbs.). Loosen the nut, then retighten it to 275 N.m (203 Ft. Lbs.).
  10. Install the wheel.
  11. Lower the vehicle.
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