A/C High-Pressure Pipe Line Removal and Installation: Installation

Position the liquid pipe into the vehicle.
Install the liquid pipe support clamp bolts.

Fig 1: Installing The Liquid Pipe Support Clamp Bolts
Courtesy of SUZUKI OF AMERICA CORP.

Tighten

Tighten the liquid pipe support clamp bolts to 4 N.m (35 lb-in).
Install a new O-ring on the pipe at the receiver dryer.
Install the liquid pipe block-to-receiver-dryer retaining nut.

Fig 2: Installing The Liquid Pipe Block-To-Receiver-Dryer Retaining Nut
Courtesy of SUZUKI OF AMERICA CORP.

Tighten

Tighten the liquid pipe block-to-receiver-dryer retaining nut to 14 N.m (10 lb-ft).
Install the headlamp housing at the right-hand side.
Install the liquid evaporator pipe block retaining nut to the fire wall.

Fig 3: Installing The Liquid Evaporator Pipe Block Retaining Nut
Courtesy of SUZUKI OF AMERICA CORP.

Tighten

Tighten the liquid pipe block-to-expansion valve retaining nut to 14 N.m (10 lb-ft).
Connect the electrical connector at the pressure transducer.
Install the air cleaner housing bolts and the air filter housing assembly.
Position the refrigerant discharge hose into the vehicle.
Install the nut at the condenser connecting block.

Fig 4: Installing The Nut At The Condenser Connecting Block
Courtesy of SUZUKI OF AMERICA CORP.

Tighten

Tighten the refrigerant discharge hose block-to-condenser retaining nut to 16 N.m (12 lb-ft).
Install the handlamp housing at the left-hand side.
Install the nut at the discharge hose block connected to compressor.

Fig 5: Installing The Nut At The Discharge Hose Block Connected To Compressor
Courtesy of SUZUKI OF AMERICA CORP.

Tighten

Tighten the refrigerant discharge hose block-to-compressor retaining nut to 33 N.m (24 lb-ft).
Connect the negative battery cable.
Evacuate and recharge the A/C system. Refer to Discharging, Adding Oil, Evacuating, and Charging Procedures for A/C System .