A/C Module Installation

WARNING: This page is about a different car, the 2004 Suzuki Verona. However, it is still accessible from the selected car via links, so may be relevant.

Position the A/C module in the vehicle.
Slowly raise the A/C module into position and hold it against the fire wall while the screws are installed and tightened from the engine side of the fire wall.
CAUTION: To avoid damaging the heater core tubes, make sure they do not contact the fire wall opening.
Align and install the A/C module screws above the fuel filter and at the evaporator flange.

Fig 1: Aligning & Installing A/C Module Screws Above Fuel
Courtesy of SUZUKI OF AMERICA CORP.
1. Tighten the A/C module screws to 8 N.m (71 lb-in).
Install the A/C module screws adjacent to the heater hoses.
1. Tighten the A/C module screws to 8 N.m (71 lb-in).
Install the evaporator drain hose.

Fig 2: Installing Evaporator Drain Hose

Courtesy of SUZUKI OF AMERICA CORP.

Install the two heater hoses.
Slide the heater hose clamps into position.
Remove the instrument panel carrier assembly. Refer to INSTRUMENT PANEL REMOVAL .

Fig 3: Removing Instrument Panel Carrier Assembly

Courtesy of SUZUKI OF AMERICA CORP.

Install new O-rings on the suction hose and the liquid evaporator pipe at the fire wall and put the pipes back in place.
Install the retaining nuts that secure the suction hose and the liquid evaporator pipe blocks at the fire wall.
1. Tighten the suction hose and the liquid evaporator pipe retaining nuts to 10 N.m (89 lb-in).
Fill the cooling system. Refer to DRAINING AND REFILLING THE COOLING SYSTEM .
Recharge the A/C system. Refer to V5 A/C System (Automatic Control Type) Description .
Connect the negative battery cable.

Fig 4: Connecting Negative Battery Cable

Courtesy of SUZUKI OF AMERICA CORP.