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A/C High-Pressure Pipe Line Installation

WARNING: This page is about a different car, the 2004 Suzuki Verona. However, it is still accessible from the selected car via links, so may be relevant.
  1. Position the high-pressure pipe into the vehicle.
    2. Fig 1: Positioning High-Pressure Pipe Into Vehicle
    G01987431Courtesy of SUZUKI OF AMERICA CORP.
  2. Install a new O-ring on the pipe at the receiver dryer.
  3. Install the high-pressure pipe-to-receiver-dryer connecting block nut.
    1. Tighten the high-pressure pipe-to-receiver-dryer connecting block nut to 14 N.m (10 lb-ft).
    4. Fig 2: Installing High-Pressure Pipe-To-Receiver-Dryer Connecting Block Nut
    G01987432Courtesy of SUZUKI OF AMERICA CORP.
  4. Install the high-pressure pipe- to-evaporator flauge connecting block retaining nut.
    1. Tighten the high-pressure pipe-to-evaporator flauge connecting block retaining nut to 15 N.m (11 lb-ft).
    5. Fig 3: Installing High-Pressure Pipe-To-Evaporator Flauge Connecting Block Retaining Nut
    G01987433Courtesy of SUZUKI OF AMERICA CORP.
  5. Install the nut at the condenser connecting block.
    1. Tighten the condenser connecting block nut to 16 N.m (12 lb-ft).
    6. Fig 4: Installing Nut At Condenser Connecting Block
    G01987434Courtesy of SUZUKI OF AMERICA CORP.
  6. Install the nut at the compressor hose connecting block.
    1. Tighten the compressor hose connecting block nut to 38 N.m (28 lb-ft).
  7. Install the bolt and the nut which secure the clamp that hold the high pressure pipe to the vehicle.
  8. Connect the electrical connector to the pressure transducer.
  9. Install the surge tank. Refer to SURGE TANK INSTALLATION .
  10. Connect the negative battery cable.
  11. Evacuate and recharge the A/C system. Refer to Discharging, Adding Oil, Evacuating, and Charging Procedures for A/C System  .
Fig 5: Evacuating & Recharging A/C System
G01987435Courtesy of SUZUKI OF AMERICA CORP.
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