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Water Pump Installation

WARNING: This page is about a different car, the 2004 Suzuki Verona. However, it is still accessible from the selected car via links, so may be relevant.
  1. Install a new gasket to the coolant pump.
  2. Secure the coolant pump to the engine block with the mounting bolts.

    Tighten 

    1. Tighten the coolant pump mounting bolts to 23 N.m (17 lb-ft).
  3. Fig 1: Securing Coolant Pump To Engine Block With Mounting Bolts
    G01985811Courtesy of SUZUKI OF AMERICA CORP.
  4. Install a auto tensioner with the mounting bolt.

    Tighten 

    1. Tighten the auto tensioner bolt to 45 N.m (33 lb-ft).
  5. Install the power steering pump bracket.
  6. Install the power steering pump bracket lower bolt.

    Tighten 

    Tighten the power steering pump bracket lower bolt to 35 N.m (26 lb-ft).

  7. Fig 2: Installing Power Steering Pump Bracket Lower Bolt
    G01985812Courtesy of SUZUKI OF AMERICA CORP.
  8. Install a power steering pump bracket upper bolts.

    Tighten 

    1. Tighten the power steering pump bracket upper bolts to 45 N.m (33 lb-ft).
  9. Fig 3: Installing Power Steering Pump Bracket Upper Bolts
    G01985813Courtesy of SUZUKI OF AMERICA CORP.
  10. Install the power steering pump.
  11. Install the power steering pump bolts.

    Tighten 

    1. Tighten the power steering pump bolts to 25 N.m (18 lb-ft).
  12. Fig 4: Installing Power Steering Pump Bolts
    G01985814Courtesy of SUZUKI OF AMERICA CORP.
  13. Install the serpentine accessory drive bolt. Refer to SERPENTINE ACCESSORY DRIVE BELT INSTALLATION .
  14. Refill the engine cooling system. Refer to Draining and Refilling the Cooling System  .
Fig 5: Refilling Engine Cooling System
G01985815Courtesy of SUZUKI OF AMERICA CORP.