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Thermostat Installation

WARNING: This page is about a different car, the 2004 Suzuki Verona. However, it is still accessible from the selected car via links, so may be relevant.
  1. Coat the sealing surface of a new O-ring seal with Lubriplater(R).
  2. Install a new O-ring seal into the recess in the cylinder head.
  3. Secure the thermostat housing to the cylinder head with the mounting bolts.

    Tighten 

    1. Tighten the thermostat housing mounting bolts to 10 N.m (89 lb-in).
  4. Fig 1: Securing Thermostat Housing To Cylinder Head With Mounting Bolts
    G01985803Courtesy of SUZUKI OF AMERICA CORP.
  5. Connect the coolant hose to the thermostat housing.
  6. Secure the coolant hose to the thermostat housing with a hose clamp.
  7. Refill the engine cooling system. Refer to Draining and Refilling the Cooling System  .
Fig 2: Refilling Engine Cooling System
G01985804Courtesy of SUZUKI OF AMERICA CORP.