Magnet Clutch Removal and Installation: Installation

WARNING: This page is about a different car, the 2004 Suzuki Aerio. However, it is still accessible from the selected car via links, so may be relevant.

Install magnet clutch coil (2).
NOTE: Protrusion on under side of magnet clutch coil (2) must match hole in compressor assembly (3) to prevent movement and correctly locate lead wire.
Using special tool, install new circlip (1) as shown.
Special tool

(A): 09900-06107

Fig 1: Installing New Circlip
Courtesy of SUZUKI OF AMERICA CORP.
Install clamp portion and ground terminal of lead wire.
Install magnet clutch (1).
1. Set magnet clutch squarely over clutch installation boss.
2. Place special tool onto clutch bearing.
  Ensure that edge rests only on inner race of bearing.
  
  Special tool
  
  (A): 09991-06010
  
  Fig 2: Installing magnet clutch
  Courtesy of SUZUKI OF AMERICA CORP.
3. Install new circlip.
  CAUTION: Be careful not to scratch bearing seal.
Adjust clearance between armature plate (1) and magnet clutch (2) by putting shim(s) on compressor shaft.
Standard clearance between armature plate and magnet clutch "a"

0.35-0.6 mm (0.014-0.023 in.)

Fig 3: Checking Clearance
Courtesy of SUZUKI OF AMERICA CORP.
Tighten new armature plate nut (1) to specified torque.
Tightening torque

Armature plate nut (a): 18 N.m (1.8 kg-m, 13.0 lb-ft)

Special tool

(A): 09920-53740

Fig 4: Tightening New Armature Plate Nut
Courtesy of SUZUKI OF AMERICA CORP.
Install compressor to vehicle. Refer to Compressor Removal and Installation .