Master Cylinder

WARNING: This page is about a different car, the 2004 Suzuki Aerio and 2003 Suzuki Aerio. However, it is still accessible from the selected car via links, so may be relevant.

Remove master cylinder and separate reservoir from master cylinder. See MASTER CYLINDER and MASTER CYLINDER RESERVOIR under REMOVAL & INSTALLATION. Use illustration for exploded view of master cylinder assembly. See Fig 1.
On ABS vehicles, push primary piston in to remove secondary piston stopper pin from front reservoir port. On non-ABS vehicles, remove piston stopper bolt. On all models, remove circlip. Remove primary piston. Using compressed air, carefully apply pressure to front reservoir port to remove secondary piston.
On ABS vehicles, assemble secondary piston in master cylinder with slot facing front reservoir port. Press both pistons in fully to install stopper pin (ABS) or stopper bolt (non-ABS). Install circlip.

Fig 1: Identifying Master Cylinder Components (Aerio)

Courtesy of SUZUKI OF AMERICA CORP.