Pinion & Overrunning Clutch

WARNING: This page is about a different car, the 2004 Suzuki Aerio, 2003 Suzuki Aerio, and 2002 Suzuki Aerio. However, it is still accessible from the selected car via links, so may be relevant.

Inspect the pinion for wear damage or other abnormal conditions. Check that clutch locks up when turned in direction of drive and rotates smoothly in reverse direction. See Fig 1 . Replace if necessary. Inspect the spline teeth for wear or damage. See Fig 2 . Replace if necessary. Inspect the pinion for smooth movement.

Fig 1: Inspecting Pinion

Courtesy of SUZUKI OF AMERICA CORP.

Fig 2: Inspecting Spline Teeth

Courtesy of SUZUKI OF AMERICA CORP.