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Thermostat Removal and Installation: Installation

WARNING: This page is about a different car, the 2004 Suzuki Aerio and 2003 Suzuki Aerio. However, it is still accessible from the selected car via links, so may be relevant.
  1. When positioning thermostat (1) on water pump case, be sure to position it so that air bleed valve (2) comes at match mark (3) and into the recession of water pump case.
    Fig 1: Installing Thermostat
    G00784609Courtesy of SUZUKI OF AMERICA CORP.
  2. Install thermostat cap to water pump case.
  3. Install radiator outlet hose to thermostat cap. Refer to Cooling Water Pipes or Hoses Removal and Installation  .
  4. Fill cooling system. Cooling System Flush and Refill  .
  5. After installation, check each part for leakage.