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Home >> Suzuki >> 2004 >> Forenza EX >> Repair and Diagnosis >> Engine Performance >> Engine Control Systems >> Engine General Information & Diagnosis >> Diagnostic Information and Procedures >> DTC P0402: Exhaust Gas Recirculation Excessive Flow >> Diagnostic Aids
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Diagnostic Aids

Due to moisture associated with exhaust systems, the EGR valve may freeze and stick in cold weather at times. After the vehicle is brought into a warm shop for repairs, the valve warms and the problem disappears. By watching the Actual EGR and Desired EGR Positions on a cold vehicle with a scan tool, the fault can be easily verified. Check the freeze frame data to determine if the DTC set when the vehicle was cold by viewing the Engine Coolant Temperature (ECT).

The EGR Decel Filter value should always be at -3 or lower. If the EGR Decel Filter number becomes more positive (towards 0 or more), then the EGR system is becoming restricted. Look for possible damage to the EGR pipe or for a restriction caused by carbon deposits in the EGR passages or on the EGR valve.