LEMON Manuals: Even more car manuals for everyone: 1960-2025
Home >> Suzuki >> 2004 >> Forenza EX >> Repair and Diagnosis >> Engine Mechanical >> Fuel System >> Repair Instructions >> Fuel Tank Removal and Installation >> Installation
April 5, 2026: LEMON Manuals is launched! Read the announcement.

Fuel Tank Removal and Installation: Installation

  1. Raise the fuel tank into position.
  2. Install the fuel tank straps.
  3. Install the fuel tank strap retaining nuts.

    Tighten 

    Tighten the fuel tank strap retaining nuts to 20 N.m (15 lb-ft).

    Fig 1: Installing The Fuel Tank
    G00767037Courtesy of SUZUKI OF AMERICA CORP.
  4. Connect the fuel vapor line from the solenoid valve.
    Fig 2: Connecting The Fuel Vapor Line
    G00767038Courtesy of SUZUKI OF AMERICA CORP.
  5. Install the parking brake cables support bracket.
  6. Install the parking brake cables from the fuel tank.
    Fig 3: Installing The Parking Brake Cables
    G00767039Courtesy of SUZUKI OF AMERICA CORP.
  7. Connect the fuel line.
  8. Connect the electrical connector at the fuel pump assembly.
    Fig 4: Connecting The Electrical Connectors
    G00767040Courtesy of SUZUKI OF AMERICA CORP.
  9. Install the fuel pump access cover.
    Fig 5: Installing The Fuel Pump Access Cover
    G00767041Courtesy of SUZUKI OF AMERICA CORP.
  10. install the rear seat.
  11. Connect the fuel line near the right front of the fuel tank.
    Fig 6: Connecting The Fuel Line
    G00767042Courtesy of SUZUKI OF AMERICA CORP.
  12. Connect the fuel tank filler tube.
  13. Install the fuel tank filler tube clamp at the fuel tank.
    Fig 7: Connecting The Fuel Tank Filler Tube
    G00767043Courtesy of SUZUKI OF AMERICA CORP.
  14. Install the front muffler.
    Fig 8: Installing The Front Muffler
    G00767044Courtesy of SUZUKI OF AMERICA CORP.
  15. Connect the negative battery cable.
  16. Fill the fuel tank.
  17. Perform a leak check of the fuel tank and the fuel line connections.