Transfer Output Retainer Assembly Disassembly and Assembly: Disassembly

Uncaulk transfer output flange nut.
Remove transfer output flange nut while holding flange (1) by using special tool.
Special tool

(A): 09930-40113

Fig 1: Removing Transfer Output Flange Nut
Courtesy of SUZUKI OF AMERICA CORP.
Remove transfer output flange (1) by bearing puller (2).

Fig 2: Removing Transfer Output Flange By Bearing Puller
Courtesy of SUZUKI OF AMERICA CORP.
Drive out bevel pinion shaft (1) from transfer output retainer by tapping it with plastic hammer (2).

Fig 3: Driving Out Bevel Pinion Shaft From Transfer Output Retainer
Courtesy of SUZUKI OF AMERICA CORP.
Drive out pinion shaft bearing from bevel pinion shaft by using bearing puller and hydraulic press.
Remove pinion shaft oil seal (1) by using special tool.
Special tool

(A): 09913-50121

Fig 4: Removing Pinion Shaft Oil Seal
Courtesy of SUZUKI OF AMERICA CORP.
Remove pinion shaft rear taper roller bearing (1) and spacer (2).

Fig 5: Removing Pinion Shaft Rear Taper Roller Bearing
Courtesy of SUZUKI OF AMERICA CORP.
Drive out pinion shaft taper roller bearing outer races (2) (front and rear) by using brass bar (1).

Fig 6: Driving Out Pinion Shaft Taper Roller Bearing Outer Races
Courtesy of SUZUKI OF AMERICA CORP.