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Compressor Removal and Installation: Removal

  1. Run engine at idle speed with air conditioning ON for 10 minutes. After that stop the engine.
  2. Disconnect negative (-) cable at battery.
  3. Recover refrigerant from refrigeration system by referring to Operation Procedure for Refrigerant Charging  .
    NOTE: The amount of removed compressor oil must be measured for replenishing compressor oil.
  4. Remove generator drive belt referring to GENERATOR DRIVE BELT .
  5. Disconnect discharge pipe from condenser.
  6. Remove condenser cooling fan referring to Condenser Cooling Fan Removal and Installation  .
  7. Disconnect magnet clutch lead wire coupler.
  8. Disconnect discharge pipe and suction pipe from compressor.
    NOTE: Cap all of the refrigerant line opening immediately to keep moisture out of the system.
  9. Remove compressor mounting bolts (1), and then remove compressor (2) from its bracket.
Fig 1: Removing Compressor
G00764118Courtesy of SUZUKI OF AMERICA CORP.