LEMON Manuals: Even more car manuals for everyone: 1960-2025
Home >> Suzuki >> 2004 >> Aerio SX, AWD >> Repair and Diagnosis >> External Pages >> Different variant/trim >> Section 4 (Overhaul - M/T) >> Repair Instructions >> Differential Disassembly and Assembly >> Assembly >> Right side
April 5, 2026: LEMON Manuals is launched! Read the announcement.

Right side

WARNING: This page is about a different variant/trim than selected.
  1. If thrust play is out of specification, select suitable thrust washer from among the following available size, install it and check again that specified gear play is obtained.
    Fig 1: Available Differential Gear Thrust Washer Thickness
    G00764322Courtesy of SUZUKI OF AMERICA CORP.
  2. Drive in spring pin from right side till it is flush with differential case surface.
    Fig 2: Checking Thrust Play
    G00764323Courtesy of SUZUKI OF AMERICA CORP.
  3. Press-fit left bearing (1) by using special tool and copper hammer.

    Special tool 

    (A): 09951-76010

    Fig 3: Pressing On Left Bearing
    G00764324Courtesy of SUZUKI OF AMERICA CORP.
  4. Press-fit new sensor rotor (1) with groove (2) downward using special tools and copper hammer.

    Special tool 

    (A): 09924-74510

    (B): 09926-27610

    (C): 09926-37610-003

    Fig 4: Installing New Sensor Rotor
    G00764325Courtesy of SUZUKI OF AMERICA CORP.
  5. Press-fit right bearing (1) by using special tools and copper hammer.

    Special tool 

    (A): 09913-76010

    (B): 09926-37610-003

    Fig 5: Installing Right Bearing
    G00764326Courtesy of SUZUKI OF AMERICA CORP.
  6. Hold differential assembly with soft jawed vise (3), install final gear (2) and then tighten final gear bolts (1), to which thread lock cement has been applied, to specified torque.
  7. Apply thread lock cement to bolt thread when reusing bolts.
CAUTION: Use of any other bolts than specified ones is prohibited.

"A": Thread lock cement 99000-32110 

Tightening torque 

Final gear bolt (a): 90 N.m (9.0 kg-m, 65.0 lb-ft)

Fig 6: Tightening Final Gear Bolts
G00764327Courtesy of SUZUKI OF AMERICA CORP.