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Home >> Suzuki >> 2004 >> Aerio SX, AWD >> Repair and Diagnosis >> Body & Frame >> Ignition Switch/Steering Lock >> Steering Wheel & Column >> Repair Instructions >> Steering Column Assembly Removal and Installation >> Installation
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Steering Column Assembly Removal and Installation: Installation

CAUTION: After tightening steering column mounting nuts, shaft joint bolts should be tightened. Wrong tightening order could cause a damage to shaft joint.
  1. Be sure that front wheels and steering wheel are in straight forward state.

    If steering lock assembly (ignition switch) is removed, install it referring to Steering Lock Assembly (Ignition Switch) Removal and Installation  .

  2. When installing new steering column, assembly, place match mark at the same position of new steering column assembly as that of removed steering column assembly.
  3. Tighten mounting nuts to specified torque in the order"A" -"B" indicated in figure.
    Fig 1: Tightening Mounting Nuts And Tightening Joint Bolts
    G00763757Courtesy of SUZUKI OF AMERICA CORP.

    Tightening torque 

    Steering column mounting nut (a): 14 N.m (1.4 kg.m, 10.5 lb-ft)

  4. Insert lower shaft (2) into pinion shaft (3) with matching marks (4) made before removal.
  5. Tighten joint bolts (1) in order"C" -"D" indicated in figure to specified torque.

    Tightening torque 

    Steering shaft joint bolt (steering column side) (b): 25 N.m (2.5 kg.m, 18.5 lb-ft)

  6. Install steering joint cover.
  7. For A/T vehicle, connect shift (key) interlock cable (1) to ignition switch with ignition switch turned at"ACC" position. And then turn ignition switch"LOCK" position.
    Fig 2: Connecting Shift (Key) Interlock Cable
    G00763758Courtesy of SUZUKI OF AMERICA CORP.
  8. If contact coil and combination switch assembly is removed, install it.

    Refer to Contact Coil and Combination Switch Assembly Removal and Installation  .

  9. Connect the following connectors disconnected in"Removal".
    • Ignition switch
    • Combination switch
    • Horn
  10. Install upper and lower column covers (2, 3) to steering column assembly by screws (1).
    Fig 3: Installing Upper And Lower Column Covers
    G00763759Courtesy of SUZUKI OF AMERICA CORP.
  11. Install steering wheel referring to Steering Wheel Removal and Installation  .
  12. Install steering column hole cover (1).
    Fig 4: Installing Steering Column Hole Cover
    G00763760Courtesy of SUZUKI OF AMERICA CORP.
  13. Enable air bag system. Refer to Enabling Air Bag System
  14. Connect negative cable at battery.