Clutch Release System Removal and Installation: Installation

Drive in a new No. 1 bush (1) by using special tools and hammer and then apply grease to bush inside.
Special tool

(A): 09943-88211

(B): 09923-46020

"A": Grease 99000-25010
Install release shaft.

Fig 1: Driving In New No. 1 Bush
Courtesy of SUZUKI OF AMERICA CORP.
Apply grease to No.2 bush (1) inside and press-fit it by using the same special tool as in removal.
"A": Grease 99000-25010

Special tool

(A): 09922-46010
Coat grease to release shaft (3) oil seal (2) and then install it till it is flush with case surface. Use special tool for this installation and face seal lip downward (inside).
"A": Grease 99000-25010

Special tool

(B): 09925-98221
Caulk seal at A by using caulking (4) tool and hammer.

Fig 2: Installing Oil Seal
Courtesy of SUZUKI OF AMERICA CORP.
Apply grease to release bearing inside diameter and release shaft arm (2), then set release bearing (1).
"A": Grease 99000-25010
Apply small amount of grease to input shaft (3) spline and front end as well.
"B": Grease 99000-25210

Fig 3: Installing Release Bearing
Courtesy of SUZUKI OF AMERICA CORP.
Set release arm to release shaft aligning their punch marks (1), then tighten nut (2) and bolt.
Tightening torque

Release arm nut (a): 23 N.m (2.3 kg-m, 17.0 lb-ft)

Fig 4: Installing Release Arm
Courtesy of SUZUKI OF AMERICA CORP.