Rear Differential Disassembly and Assembly: Disassembly

Remove differential cover (1).
Remove breather plug (2) from differential cover (1).

Fig 1: Removing Breather Plug From Differential Cover
Courtesy of SUZUKI OF AMERICA CORP.
Remove differential side bearing stopper and then remove differential side bearing retainer.
Special tool

(A): 09923-58520

Fig 2: Removing Differential Side Bearing Stopper & Retainer
Courtesy of SUZUKI OF AMERICA CORP.
Using some appropriate rod (1), drive out differential side bearing outer races (2).
NOTE: When driving out differential side bearing outer races, be very careful not to cause damage to tooth surface of bevel gear.
Remove bevel gear assembly (3).

Fig 3: Removing Bevel Gear Assembly
Courtesy of SUZUKI OF AMERICA CORP.
Remove bevel gear bolts (1) and then remove drive bevel gear (2).
Remove differential side bearings (3).

Fig 4: Removing Differential Side Bearings
Courtesy of SUZUKI OF AMERICA CORP.
Drive out differential side pinion shaft pin with special tool and hammer.
Special tool

(B): 09922-85811
Disassemble differential side gears (2), pinions (3), washers and shaft (4) in differential case (1).

Fig 5: Disassembling Differential Side Gears, Pinions, Washers & Shaft
Courtesy of SUZUKI OF AMERICA CORP.
Remove caulking of bevel pinion nut with special tool and power wrench (1).
Special tool

(C): 09930-40113

Fig 6: Removing Caulking Of Bevel Pinion Nut
Courtesy of SUZUKI OF AMERICA CORP.
Remove companion flange (1) and washer from drive bevel pinion, and then drive out drive bevel pinion.
Special tool

(D): 09913-85230

(E): 09913-65135

Fig 7: Removing Companion Flange & Washer
Courtesy of SUZUKI OF AMERICA CORP.
Remove rear bearing (2) from drive bevel pinion (1) by using bearing puller (3) and press.

Fig 8: Removing Rear Bearing From Drive Bevel Pinion
Courtesy of SUZUKI OF AMERICA CORP.
Using a hammer and brass bar (1), drive out front bearing outer race (2).

Fig 9: Driving Out Front Bearing Outer Race
Courtesy of SUZUKI OF AMERICA CORP.
Using a hammer and brass bar (1), drive out rear bearing outer race (2).

Fig 10: Driving Out Rear Bearing Outer Race
Courtesy of SUZUKI OF AMERICA CORP.