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Home >> Suzuki >> 2003 >> XL-7 Base, RWD >> Repair and Diagnosis >> Transmission >> Transfer Case >> Repair Instructions >> Transfer Gear Oil Inspection and Change
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Transfer Gear Oil Inspection and Change

  1. Before changing or inspecting oil, be sure to stop engine and lift vehicle horizontally.
  2. With vehicle lifted up, check oil level and leakage. If leakage exists, correct or repair it.
  3. Drain old oil removing drain plug (1).
    NOTE:
    • Whenever vehicle is hoisted for any service work other than oil change, check for oil leakage.
    • If water or rust is mixed in drained oil, be sure to check breather hose and boot of transfer.
  4. Fill new specified oil as shown by specified amount (up to level hole).
    NOTE: It is highly recommended to use SAE 75W-90 gear oil.

    Gear oil specifications 

    1. Oil grade:  API GL-4
    2. Viscosity:  SAE 75W-85, 75W-90 or 80W-90
    3. Gear oil capacity:  1.7 liters (3.6/3.0 US/imp. pt)
  5. Torque drain plug (1) and level/filler plug (2) as specified below after applying sealant to its thread of plugs (1 and 2).
    CAUTION: Transmission oil must not be poured through gear shift control lever part.

    "A":  Sealant 99000-31110

    Tightening torque 

    1. Oil drain plug and level/filler plug (a):  23 N.m (2.3 kg-m, 17.0 lb-ft)
    Fig 1: Locating Drain Plug & Filler Plug
    G01374807Courtesy of SUZUKI OF AMERICA CORP.
    Fig 2: SAE Viscosity/Temperature Chart
    G01374808Courtesy of SUZUKI OF AMERICA CORP.