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Home >> Suzuki >> 2003 >> XL-7 Base, RWD >> Repair and Diagnosis >> Steering >> Power Steering >> Power Assisted Steering System >> Repair Instructions >> P/S Pump Removal and Installation >> Installation
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P/S Pump Removal and Installation: Installation

Reverse removal procedure, and then noting the following instructions.

NOTE:
  • Using the following specified torques, tighten bolts and nuts ((a), (e), (f), (h), (i), (j) and (k)), referring to P/S PUMP COMPONENTS  .

    Tightening torque 

    Pump union bolt (a):  60 N.m (6.0 kg-m, 43.5 lb-ft)

    Pipe clamp bolt/reservoir bracket bolt (e):  11 N.m (1.1 kg-m, 8.0 lb-ft)

    Gear box high pressure pipe union bolt (f):  35 N.m (3.5 kg-m, 25.5 lb-ft)

    Gear box low pressure pipe union bolt (h):  40 N.m (4.0 kg-m, 29.0 lb-ft)

    Pump bracket bolt (i):  45 N.m (4.5 kg-m, 33.0 lb-ft)

    Pump mounting bolt (j):  45 N.m (4.5 kg-m, 33.0 lb-ft)

    Tension pulley bolt (k):  25 N.m (2.5 kg-m, 18.5 lb-ft)

  • Adjust P/S pump drive belt referring to P/S PUMP DRIVE BELT INSPECTION AND ADJUSTMENT  .
  • Fill specified power steering fluid after installation and bleed air without failure. (Refer to P/S SYSTEM AIR BLEEDING PROCEDURE  ).