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Home >> Suzuki >> 2003 >> XL-7 Base, RWD >> Repair and Diagnosis >> External Pages >> Different car >> Section 27 (Disc & Drum) >> Overhaul >> Front Brake Caliper >> Reassembly
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Front Brake Caliper: Reassembly

WARNING: This page does not describe the selected car, but rather 10 other vehicles, including the 2002 Suzuki XL-7, 2002 Suzuki Vitara, 2002 Suzuki Grand Vitara, 2002 Suzuki Esteem, and 2002 Suzuki Aerio. However, it is still accessible from the selected car via links, so may be relevant.
  1. Apply brake fluid to piston seal and install piston seal into caliper bore groove. Apply brake fluid to piston, cylinder bore and inside dust boot. Install dust boot onto piston.
  2. Insert piston with boot into caliper bore and install dust boot lip into cylinder groove. Push piston into caliper bore, ensuring boot remains in groove. Install dust boot retaining ring. Apply rubber grease to caliper slider bushing guide sleeves or slider pins and inner portion of sleeve boots, and install caliper.