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Home >> Suzuki >> 2003 >> XL-7 Base, RWD >> Repair and Diagnosis >> External Pages >> Different car >> Section 118 (Overhaul) >> Repair Instructions >> Manual Transmission Rear Case Disassembly and Assembly >> Disassembly
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Manual Transmission Rear Case Disassembly and Assembly: Disassembly

WARNING: This page is about a different car, the 2003 Suzuki Grand Vitara. However, it is still accessible from the selected car via links, so may be relevant.
  1. Remove countershaft gutter (2) from transmission rear case (1).
    Fig 1: Removing Countershaft Gutter
    G01326062Courtesy of SUZUKI OF AMERICA CORP.
  2. Take out oil seal (1) from rear case (2).
    Fig 2: Removing Oil Seal
    G01326063Courtesy of SUZUKI OF AMERICA CORP.
  3. Remove interlock cam plug (1) by using Torx(R) wrench (2).
    Fig 3: Removing Interlock Cam Plug
    G01326064Courtesy of SUZUKI OF AMERICA CORP.
  4. Remove pin by using special tool.

    Special tool 

    1. (A):  09922-85811
    Fig 4: Removing Pin
    G01326065Courtesy of SUZUKI OF AMERICA CORP.
  5. Pull out interlock cam component (1).
    Fig 5: Pulling Out Interlock Cam Component
    G01326066Courtesy of SUZUKI OF AMERICA CORP.