LEMON Manuals: Even more car manuals for everyone: 1960-2025
Home >> Suzuki >> 2003 >> XL-7 Base, RWD >> Repair and Diagnosis >> Body & Frame >> Power Windows & Power Mirrors >> Repair Instructions >> Quarter Window Removal and Installation for H27 Engine Model
April 5, 2026: LEMON Manuals is launched! Read the announcement.

Quarter Window Removal and Installation for H27 Engine Model

Refer to HEAD LINING REMOVAL AND INSTALLATION , WINDSHIELD REMOVAL AND INSTALLATION  procedures and cautions are basically the same. However, note the following.

NOTE:
  • Before applying primer (5) to glass edge, install molding (3) according to installing position shown in the figure.
  • Observe the following precautions when applying adhesive (4) along glass edge.
    • Adhesive should be applied evenly especially in height.
    • Be careful not to damage primer.
    • Press glass (2) against body quickly after adhesive is applied.

      Adhesive amount specifications (quarter window)

      1. Height "a":  12 mm (0.47 in.)
      2. Width "b":  8 mm (0.31 in.)
      3. Width "c":  16 mm (0.63 in.) for glass front, rear and upper section.
      4. Width "c":  14 mm (0.55 in.) for glass bottom section.
      5. Position "e":  177 mm (6.97 in.) for left side glass front section.
      6. Position "e":  75 mm (2.95 in.) for right side glass front section.
      7. Position "d":  29 mm (1.15 in.) for glass rear section.
      8. Position "d":  39 mm (1.54 in.) for glass upper section.
      9. Position "d":  22 mm (0.87 in.) for glass bottom section.
    Fig 1: Removing/Installing Quarter Window (H27 Engine Model)
    G01324709Courtesy of SUZUKI OF AMERICA CORP.