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Home >> Suzuki >> 2003 >> XL-7 Base, 4WD >> Repair and Diagnosis >> Transmission >> Transfer Case >> Repair Instructions >> Transmission Shift Control Lever Removal and Installation >> Installation
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Transmission Shift Control Lever Removal and Installation: Installation

  1. If control lever locating bolts (1) are replaced or retightened, torque them as specified below.

    Replacing of control lever locating bolts (1) requires thread lock cement.

    "B":  Thread lock cement 99000-32020

    Tightening torque 

    1. Transmission control lever locating bolt (a):  17 N.m (1.7 kg-m, 12.5 lb-ft)
  2. Apply grease to pivot portions and seat, then install shift control lever.
    1. "A":  Grease 99000-25010
    Fig 1: Applying Grease To Pivot Portions
    G00761830Courtesy of SUZUKI OF AMERICA CORP.
  3. Set shift control lever (2) to shift lever case.
  4. With gear shift control case cover (1) pushed down by hand, turn gear shift control case cover (1) to clockwise.
    Fig 2: Turning Gear Shift Control Case Cover To Clockwise
    G00761831Courtesy of SUZUKI OF AMERICA CORP.
  5. Install boot No. 1 (1) from inside of cabin and clamp it with a new clamp (2) securely.
    Fig 3: Installing Boot No. 1 From Inside Cabin
    G00761832Courtesy of SUZUKI OF AMERICA CORP.
  6. Install boot No. 2 (2) with boot cover (3) and console box bracket (1).

    Tightening torque 

    1. Control lever boot cover bolt (a):  15 N.m (1.5 kg-m, 11.0 lb-ft)
    Fig 4: Installing Boot No. 2 With Boot Cover & Console Box Bracket
    G00761833Courtesy of SUZUKI OF AMERICA CORP.
  7. Install console box.
  8. After fitting boot No. 3 (1) to covers (2), install covers (2) to center console boxes.
Fig 5: Installing Covers To Center Console Boxes
G00761834Courtesy of SUZUKI OF AMERICA CORP.