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Home >> Suzuki >> 2003 >> XL-7 Base, 4WD >> Repair and Diagnosis >> Transmission >> Transfer Case >> Repair Instructions >> Transfer Shift Control Lever Removal and Installation >> Installation
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Transfer Shift Control Lever Removal and Installation: Installation

  1. If control lever locating bolts (1) are replaced or retightened, torque them as specified below.

    Replacing of control lever locating bolts (1) requires thread lock cement.

    "B":  Cement 99000-32020

    Tightening torque 

    1. Transfer control lever locating bolt (a):  17 N.m (1.7 kg-m, 12.5 lb-ft)
  2. Apply grease to pivot portion and seat, then install transfer shift control lever.
    1. "A":  Grease 99000-25010
    Fig 1: Applying Grease To Pivot Portion & Seat
    G01374811Courtesy of SUZUKI OF AMERICA CORP.
  3. Set shift control lever (2) to shift lever case.
  4. With gear shift control case cover (1) pushed down by hand, turn gear shift control case cover (1) to clockwise.
    Fig 2: Pushing Gear Shift Control Case Cover Down & Turning Clockwise
    G01374812Courtesy of SUZUKI OF AMERICA CORP.
  5. Install boot No. 1 (1) from inside of cabin and clamp it with a new clamp (2) securely.
    Fig 3: Installing Boot No. 1 From Inside Cabin
    G01374813Courtesy of SUZUKI OF AMERICA CORP.
  6. Install boot No. 2 (2) with boot cover (3) and console box bracket (1).
    Fig 4: Installing Boot No. 2 With Boot Cover & Bracket
    G01374814Courtesy of SUZUKI OF AMERICA CORP.
  7. Install console box.
    NOTE: Be sure that flare end of transmission boot No. 3 is engaged with console box.
  8. After fitting boot No. 3 (1) to covers (2), install covers (2) to center console boxes.
    Fig 5: Installing Center Console Components
    G01374815Courtesy of SUZUKI OF AMERICA CORP.