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Home >> Suzuki >> 2003 >> XL-7 Base, 4WD >> Repair and Diagnosis >> Transmission >> Manual Trans >> Overhaul - M/T >> Repair Instructions >> Manual Transmission Rear Case Disassembly and Assembly >> Disassembly
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Manual Transmission Rear Case Disassembly and Assembly: Disassembly

  1. Remove countershaft gutter (2) from transmission rear case (1).
    Fig 1: Removing Countershaft Gutter From Transmission Rear Case
    G01326255Courtesy of SUZUKI OF AMERICA CORP.
  2. Take out oil seal (1) from rear case (2).
    Fig 2: Taking Out Oil Seal From Rear Case
    G01326256Courtesy of SUZUKI OF AMERICA CORP.
  3. Remove interlock cam plug (1) by using Torx(R) wrench (2).
    Fig 3: Removing Interlock Cam Plug
    G01326257Courtesy of SUZUKI OF AMERICA CORP.
  4. Remove interlock cam pin using special tool.

    Special tool 

    1. (A):  09922-85811
    Fig 4: Removing Interlock Cam Pin
    G01326258Courtesy of SUZUKI OF AMERICA CORP.
  5. Pull out interlock cam component (1).
    Fig 5: Pulling Out Interlock Cam Component
    G01326259Courtesy of SUZUKI OF AMERICA CORP.