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Home >> Suzuki >> 2003 >> XL-7 Base, 4WD >> Repair and Diagnosis >> Transmission >> Manual Trans >> Overhaul - M/T >> Repair Instructions >> Input Shaft Disassembly and Assembly >> Assembly
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Input Shaft Disassembly and Assembly: Assembly

  1. 1) Bring bearing (1) so that its groove for C-ring is in the front of input shaft (2) and press-fit with special tools and hydraulic press.

    Special tool 

    1. (A):  09940-51710
    2. (B):  09924-07720
    3. (C):  09924-07710
    Fig 1: Press-Fitting Input Shaft Bearing
    G01326197Courtesy of SUZUKI OF AMERICA CORP.
  2. Select circlip (1) that will make thrust clearance of bearing 0.1 mm (0.0039 in) or less and install it.
    Fig 2: Circlip Thickness Specifications Chart
    G01326198Courtesy of SUZUKI OF AMERICA CORP.
    Fig 3: Measuring Circlip Thrust Clearance
    G01326199Courtesy of SUZUKI OF AMERICA CORP.
  3. Install roller bearing (1) to input shaft (2).
    Fig 4: Installing Bearing Roller To Input Shaft
    G01326200Courtesy of SUZUKI OF AMERICA CORP.