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Safety Recall Campaign: Em (TS 11 12083)

Publication date: 2003-12-08
Reference number: TS 11 12083

SAFETY RECALL CAMPAIGN: EM

SAFETY RECALL CAMPAIGN: EM

TECHNICAL SERVICE BULLETIN

Reference Number(s): TS 11 12083, Date of Issue:  December 08, 2003
SUZUKI: 1999-2003 AND SOME 2004 GRAND VITARA (SQ 625) AND GRAND VITARA XL-7 (JA 627)
SECTION: Engine

CONDITION:

Accelerator cable may stick during vehicle operation.

CAUSE:

It has been found that the plastic casing cap may crack at the bulk head on some accelerator cables. This can cause the inner accelerator cable to become frayed.

CORRECTION:

Replace accelerator cable assemblies on all affected vehicles.

AFFECTED VIN RANGE

AFFECTED VIN RANGE
1999-2004 4WD JS3TD62V_X4100002 ~ JS3TD62V_44100886
1999-2004 2WD JS3TE62V_X4100010 ~ JS3TE62V_44100186
2001-2004 4WD JS3TX92V_14100010 ~ JS3TX92V_44101673
2001-2004 2WD JS3TY92V_14100009 ~ JS3TY92V_44100703

PARTS INFORMATION

PARTS INFORMATION

Part # Part Name Model(s) Contents
15910-67DV0 Cable Assy., Accel. Grand Vitara, Grand Vitara XL-7 1 each

PROCEDURE:

  1. Accelerator cable casing cap at driver side bulkhead.
    Fig 1: Identifying Accelerator Cable Casing Cap At Driver Side Bulkhead
    G03369270
  2. Loosen accelerator cable jamb nuts and remove cable barrel from throttle crank.
    Fig 2: Loosening Accelerator Cable Jamb Nuts
    G03369271
  3. Detach cable from plastic retaining clip on support brace.
    Fig 3: Detaching Cable From Plastic Retaining Clip On Support Brace
    G03369272
  4. Disconnect cable from accelerator pedal assembly and push cable assembly through bulkhead.
  5. Fig 4: Pushing Cable Assembly Through Bulkhead
    G03369273
  6. Install new cable in reverse order.
  7. Adjust cable with engine at operating temperature using the procedure outlined in the appropriate service manual.
  8. Install the EM recall sticker to the radiator core support above the left headlamp.
    Fig 5: Installing EM Recall Sticker
    G03369274