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Home >> Suzuki >> 2003 >> XL-7 Base, 4WD >> Repair and Diagnosis >> External Pages >> Different car >> Section 118 (Overhaul) >> Repair Instructions >> Input Shaft Disassembly and Assembly >> Assembly
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Input Shaft Disassembly and Assembly: Assembly

WARNING: This page is about a different car, the 2003 Suzuki Grand Vitara. However, it is still accessible from the selected car via links, so may be relevant.
  1. Bring bearing (1) so that its groove for circlip is in the front of input shaft (2) and press-fit with special tool and hydraulic press.

    Special tool 

    1. (A):  09940-51710
    Fig 1: Press-Fitting Input Shaft Bearing
    G01326013Courtesy of SUZUKI OF AMERICA CORP.
  2. Select circlip (1) that will make thrust clearance of bearing 0.1 mm (0.0039 in) or less and install it.
    Fig 2: Circlip Thickness Specifications Chart
    G01326014Courtesy of SUZUKI OF AMERICA CORP.
    Fig 3: Measuring Circlip Thrust Clearance
    G01326015Courtesy of SUZUKI OF AMERICA CORP.
  3. Apply grease to bearing roller (1) and install it to input shaft (2).
    1. Grease:  99000-25010
    Fig 4: Installing Bearing Roller To Input Shaft
    G01326016Courtesy of SUZUKI OF AMERICA CORP.