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Home >> Suzuki >> 2003 >> XL-7 Base, 4WD >> Repair and Diagnosis >> Engine Performance >> System >> Engine Controls - Self-Diagnostics >> Diagnostic Tests >> DTC P0496: EVAP System - Flow During Non-Purge >> Diagnosis & Repair Procedure
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Diagnosis & Repair Procedure

  1. If engine system check has been performed, go to next step. If engine system check has not been performed, go to A4: ENGINE SYSTEM CHECK  under SYSTEM TESTS.
  2. Turn ignition off. Check EVAP-CPV circuit. See FUEL EVAPORATION under EMISSION SYSTEMS & SUB-SYSTEMS in SYSTEM & COMPONENT TESTING article. If problem is found, go to step  4. If no problem is found, go to next step.
  3. Check Fuel Tank Pressure (FTP) sensor. See FUEL EVAPORATION under EMISSION SYSTEMS & SUB-SYSTEMS in SYSTEM & COMPONENT TESTING article. If problem is found, replace FTP sensor. After repair, repeat DTC CONFIRMATION TEST. If no problem is found, problem is probably intermittent. See INTERMITTENTS in TROUBLE SHOOTING - NO CODES article. If intermittent problem is not found, substitute a known-good ECM and repeat DTC CONFIRMATION TEST . If DTC does not reset, testing is complete.
  4. Turn ignition off. Check EVAP-CPV operation. See FUEL EVAPORATION under EMISSION SYSTEMS & SUB-SYSTEMS in SYSTEM & COMPONENT TESTING article. If EVAP-CPV operates as specified, replace EVAP-CPV. After repair, repeat DTC CONFIRMATION TEST . If EVAP-CPV does not operate as specified, go to next step.
  5. Check for open or short in Blue/Black wire between EVAP-CPV, main relay and ECM. See ENGINE PERFORMANCE in SYSTEM WIRING DIAGRAMS article in ELECTRICAL. Also, check for Green/Black wire between EVAP-CPV and ECM. If problem is found, repair as necessary. After repair, repeat DTC CONFIRMATION TEST . If no problem with wiring is found, go to next step
  6. Substitute a known-good ECM, and repeat DTC CONFIRMATION TEST . If DTC does not reset, testing is complete.
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