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Fuel Pump Assembly & Disassembly (Aerio)

To identify fuel pump assembly components, see Fig 1 .

Disassemble and reassemble fuel pump assembly, noting the following:

CAUTION:
    • While removing fuel level gauge, do not contact resistor plate (1) or deform arm (2). See Fig 2 . It may cause fuel level gauge to fail.
    • When removing grommet from fuel tube or bracket sub assembly, be very careful not to cause damage to grommet installed section (sealed section in bore). Should it be damaged, replace it with new one, or fuel will-leak from that part.
Fig 1: Identifying Fuel Pump Assembly Components (Aerio)
G00276038Courtesy of SUZUKI OF AMERICA CORP.
Fig 2: Assembling/Disassembling Fuel Pump (Aerio)
G00276043Courtesy of SUZUKI OF AMERICA CORP.