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Home >> Suzuki >> 2003 >> XL-7 Base, 4WD >> Repair and Diagnosis >> Engine Performance >> Remove, Overhaul & Install >> Removal & Installation >> Fuel System >> Fuel Pressure Regulator >> Installation
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Fuel Pressure Regulator: Installation

  1. To install, reverse removal procedure and note the following precautions:
    • Use new "O" ring.
    • Apply thin coat of gasoline to "O" ring to facilitate installation. See Fig 2 .
    • Tighten fuel pressure regulator bolts (1) to specified torque. See Fig 3 and TORQUE SPECIFICATIONS  .
    • Make sure engine is OFF and ignition switch is ON. Check for fuel leaks around fuel line connection.
Fig 1: Removing Fuel Pressure Regulator (Aerio)
G00239518Courtesy of SUZUKI OF AMERICA CORP.
Fig 2: Identifying "O" Ring (Aerio)
G00239519Courtesy of SUZUKI OF AMERICA CORP.
Fig 3: Locating Fuel Pressure Regulator Bolts (Aerio)
G00239520Courtesy of SUZUKI OF AMERICA CORP.


  1. For installation, reverse removal procedure and note the following precautions:
    • Use new "O" ring (1). See Fig 2 .
    • Apply thin coat of gasoline to "O" ring (1) to facilitate installation. See Fig 2 .
    • Tighten fuel pressure regulator bolts to specified torque. See Fig 3 & TORQUE SPECIFICATIONS  .
    • With engine "OFF" and ignition switch "ON", check for fuel leaks around fuel line connection.
Fig 1: Removing Fuel Pressure Regulator (Grand Vitara, Vitara & XL-7)
G00276016Courtesy of SUZUKI OF AMERICA CORP.
Fig 2: Identifying "O" Ring (Grand Vitara, Vitara & XL-7)
G00276017Courtesy of SUZUKI OF AMERICA CORP.
Fig 3: Locating Fuel Pressure Regulator Bolts (Grand Vitara, Vitara & XL-7)
G00276018Courtesy of SUZUKI OF AMERICA CORP.